FABRIC PRODUCTION

HOW DENIM IS MADE FROM ZERO TO PRODUCT

KSDenim Mill has capacity that produce 1 million meters of selvedge denim per year. 90% of the yardages are exported to the international denim markets. KSDenim focused on quality and service. In order to bring back the original flavour in your hands.
The company also offers tailor-made service that fits every brands' need.

Spinning

Spinning is the process by which cotton, wool, flax, and other short fibre twisted together to produce a yarn or thread suitable for weaving into cloth winding into rope or cable

SPINNING

Bale Warping

The threads of the denim yarn are twisted into a rope, and ready to go for rope dye process.

BALE WARPING

Rope Dyeing

Rope dyeing is considered as the best possible method to dye indigo yarns.the threads of denim yarn are twisted into a rope, then undergo a repetitive sequence of dipping and oxidization. The more frequent the dipping and oxidizing, the stronger the indigo shade.

ROPE DYEING

Long Chain Beaming

Rope are dyed, and break down back to original yarns for sizing & weaving process.

LONG CHAIN BEAMING

sizing

Sizing, is a protective coat applied to the fibers to smooth and strengthen them during weaving process.

SIZING

Weaving old shuttle loom

The composition of yarns woven together to produce a design and varies on the number of warps and wefts. There are many different types of weaves like 3x1, 2x1, 1x1, etc.

WEAVING

Inspection & Repair

After weaving, raw fabrics are being inspected and repair before it goes to the finishing process.

INSPECTION & REPAIR

Finishing

inishing is one of the last steps, it stablizes the shrinkage, skew ratio, etc. it makes the denim looks tighter and cleaner.

FINISHING

Dispatch

After all these process, fabrics are ready to roll & pack, and delivery to our customers.

DISPATCH